The performance of a HEPA filter depends greatly on the quality and structure of its filtration layer.Among all materials used in modern air purification,melt-blown nonwoven fabric plays an essential role in achieving high filtration efficiency.Known for its fine fiber diameter and dense structure,melt-blown nonwoven serves as the core filtration layer that determines how effectively a HEPA filter captures microscopic particles while maintaining smooth airflow.Melt-blown nonwoven material is produced through a high-temperature extrusion process in which polymer,often polypropylene(PP),is melted and blown into ultra-fine fibers.These fibers interlace randomly to form a porous yet compact web.The microscopic gaps between fibers create an electrostatic field that helps trap dust,pollen,bacteria,and even viruses.Because of this unique fiber structure,melt-blown nonwoven fabric becomes the heart of HEPA filter materials,providing both mechanical and electrostatic filtration performance.The efficiency of HEPA filters depends not only on the density of the material but also on the uniformity of the melt-blown layer.A high-quality melt-blown nonwoven ensures consistent fiber distribution and pore size,which allows the filter to achieve superior particle capture without significantly restricting airflow.This balance between filtration precision and air permeability is what makes melt-blown fabric indispensable in air purifier filters,HVAC systems,and cleanroom filtration units.
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